Bardes Thermoformed Plastics | Custom Design | Dunnage | Shipping Trays | Clamshells

CUSTOM DESIGNED DUNNAGE AND SHIPPING SOLUTIONS

WHERE FORM MATCHES FUNCTION
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32 CAVITY TRAY

Challenge: Eliminate nesting issues.

Solution: Indents in the 4 corners for adding de-nesters.
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15 CAVITY VERTICAL LEAD WIRE VALVE TRAY USED FOR SHIPPING VALVES IN.

Challenge: The lead wire; and structural integrity due to the weight of the valves.

Solution: Plug friction fits in cavity. Trays stack on tops of bottom valves when rotated 180 degrees. Two inserts will be placed under the full tray to add strength to trays when stacked.
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COIL TRAY

Challenge: Forming the tray to match up with the locators.

Solution: Interchangeable with another tray in the same carrier.
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TOTES ABS MATERIAL

Challenge: Keeping trays from shifting when stacked.

Solution: Angled bottoms on stacking features. Totes will stack when rotated 180 degrees. Robust Design .177 Gauge.
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SPOOL TRAY

Challenge: Diameter of part being so tiny.

Solution: A two-piece concept which situates the parts vertically in the tray. Spools location cones .060 clear out tray and .015 clear insert.
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30 CAVITY TRAY

Challenge: Maximum density.

Solution: Part orientation, rotate and stack 180 degrees.
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CARRIER TRAY MADE OF ABS MATERIAL.

Challenge: Locating features.

Solution: One tray to accommodate two separate products.
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SHIPPING TRAY

Challenge: Protecting Class A Surface.

Solution: Unique cavity feature designed around protecting the part.
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UNIVERSAL TRAY

Challenge: One tool to accommodate for seven different gears and cams.

Solution: Universal tray, one tool.
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4 CAVITY TRAY

Challenge: Protecting critical surfaces.

Solution: Revised cavity to fit part. Trays stack when rotated 90 degrees.
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TRAY & 6 CAVITY INSERT USED FOR OPTICART IN RETAIL.

Challenge: The space between the tote inner wall and insert outer wall.

Solution: Increase productivity, reduce inventory and improve the customer’s experience.
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CLAMSHELL

Challenge: Product location centered in package.

Solution: Undercut features to hold product to front face.

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  • Superior Product 3D design and renderings
  • Engineered to exacting tolerances
  • In House CNC milling and tooling
  • Prototyping
  • Wide range of materials, colors, gauges, ESD/Anti-Stat
  • Accurate and intricate cutting capabilities
  • Unique shapes and designs
  • Custom material handling trays can be designed specifically to your requirements
  • Common applications include machine housings, bezels, and enclosures
  • Engraved tooling or hot stamping
  • Product handling solutions options automatic & manually
  • Class A surface protection for automotive parts
  • Creative shipping trays to maximize pack-out density
  • Returnable & one way shipping solutions
  • Focusing on Innovative custom solutions
  • Our Engineers create parts to give you a competitive advantage
  • Proven track record of success working with companies with incredibly diverse marketplace demands
  • Packaging to customers designs
  • Sustainable Products using RPET material
  • Processor packaging for foodservice industries
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  • TESTIMONIAL - TecDriven, LLC

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    "Bardes Plastics  was exceptional to work with—our project became their project! From developing initial concepts that made perfect sense, to creating working prototypes and full scale manufacturing, the Bardes Team exceeded expectations. I look forward to our continued business relationship!"

    Bryan Kopesky
    Chief Operating Officer
    TecDriven, LLC
  • TESTIMONIAL - Husco Automotive

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    “Bardes Plastics, manufacturer and supplier of vacuum formed products, has been a partner of Husco Automotive for the past 5+ years. Bardes supplies vacuum formed trays for shipping our products, as well as tray carriers and their inserts for fully automatic assembly machines.

    Bardes has been an outstanding company to work with in the concept phase as well as their designing, developing and production of the finished product for Husco.

    Bardes excels in their tray design as well as on time delivery. They meet all criteria, standards for PFMEA and start up of production for automotive products. As well, they provide a competitive price for the concept / design phase and production trays. There quality on production trays is the best I have seen in my entire career.

    One of our most recent programs was our first foray into a product requiring clean room environment trays and Bardes complies with these criteria as well.”

    M. David Adler
    Sr. Advanced Automotive Manufacturing Engineer
    (Retired, Husco Automotive, Waukesha Wisconsin.)
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